Product Description:
The Full Bunging feature of this Vial Filling System is an added
benefit to your production line. Once your vials are filled and
stoppered, they will directly enter the Capping Machine for
capping. Our Capping Unit is designed to ensure quality capping. It
consists of two parts: Pre-capping and Capping. The Double-station
Pre-capping feature is equipped with mechanical arms that pick up
the two bottle caps sorted by the vibrating plate and put them on
the bottle mouths of the two bottles corresponding to the Star
Wheel Station. The screwing of the bottle caps onto the bottle
mouths is also carried out by the mechanical arms. The
Double-station Screw Cap feature is designed to tighten the cap of
the pre-screwed bottles effectively.
This Vial Filling System has a filling range of 0.5ml~10ml, making
it a versatile tool for your production line. With an output of
60~80bpm, this Vial Filling Line is perfect for small to medium
scale production needs.
Investing in this Vial Filling System means investing in a reliable
tool that can help boost your production efficiency. With its Full
Bunging and Capping features, you can assure that your vials are
filled and capped properly. The Vial Filling System is also easy to
operate, making it perfect for start-up businesses and companies
looking to streamline their processes.
Get your own Vial Filling System today and experience the
convenience of having an all-in-one vial filling, capping, and
labeling machine.
Features:
- Product Name: Vial Filling Line
- Full bunging: After Filling And Stoppering, It Directly Enters The
Capping Machine For Capping
- Online detect: Leaked Filling, Detection And Rejection Of Bottles
With No Bungs
- Double station stoppering: The Mechanical Arm Sucks The Rubber
Stoppers Of The Two Channels Respectively With Negative Pressure
And Swings 90° To Press Them On The Bottle Mouth. Partial
Stoppering And Full Stoppering Process Requirements Can Be
Completed As Required
- Capping torque: Pre-set The Capping Torque On The Touch Screen
(HMI), If The Torque Is Not Reached, The Servo Motor Will
Automatically Tighten The Cap, When The Torque Is Reached Or
Exceeded, The Servo Motor Will Automatically Stop Capping
- Compressed air: 0.4～0.7Mpa
This product is a Vial Filling Line Assembly that includes a Vial
Sealing Machine and a Vial Capping Machine. The Vial Filling Line
Assembly has the following features:
Technical Parameters:
| Capping unit | In Order To Ensure The Quality Of Capping: This Unit Consists Of
Two Parts: Pre-capping And Capping; Double-station Pre-capping: The
Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By
The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two
Bottles Corresponding To The Star Wheel Station And Screw The
Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap:
Tighten The Cap Of The Pre-screwed Bottles |
| Filling accuracy | ±0.5% |
| Labeling machine | Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer
Turntable, Which Can Change The Label Roll Without Stopping The
Upstream Equipment |
| Double station stoppering | The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels
Respectively With Negative Pressure And Swings 90° To Press Them On
The Bottle Mouth. Partial Stoppering And Full Stoppering Process
Requirements Can Be Completed As Required |
| Online detect | Leaked Filling, Detection And Rejection Of Bottles With No Bungs |
| Printer | Thermal Transfer Printer; Zebra; ZE500-4-3 300dpi |
| Security | The Main Body Of The Filling And Capping Machine Is Equipped With
304 Stainless Steel Frame And Tempered Glass. Alarm Information,
Door Open Shutdown; Emergency Stop Device, Etc |
| Vial volume | 5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) |
| Production line composition | Turntable With A Diameter Of 600mm → Double-station Filling And
Stoppering Machine → Double-station Capping Machine → Labeling
Machine (Optional) |
| Working process | Vial Loading On 600mm Turntable→Double-station Argon Filling Twice
And Liquid Filling (10ml Product, Filled In Two
Times)→Double-station Automatic Stoppering + Detection And
Rejection Station (leaky Filling, No Stopper)→(half Stoppering
Collection Station)→(products Which Were Frozen Drying Were Loaded
On A 600mm Turntable) → Double-station Capping Machine
(pre-screwing Cap + Capping) → (customer Option: 600mm Labeling
Buffer Turntable + Small Round Vial Vertical Labeling Machine) |
Applications:
The vial filling line is equipped with a capping torque feature
that pre-sets the capping torque on the touch screen (HMI). If the
torque is not reached, the servo motor will automatically tighten
the cap. When the torque is reached or exceeded, the servo motor
will automatically stop capping. This ensures that the vials are
securely sealed and prevents any leakage.
In addition, the vial filling line has an online detect feature
that checks for leaked filling. It also detects and rejects bottles
with no bungs. This feature ensures that only properly filled and
sealed vials are shipped out to customers.
The vial filling line also comes with a thermal transfer printer,
specifically a Zebra ZE500-4-3 300dpi printer, which can print
labels for the vials. The pneumatic components are either Festo or
SMC, which are both reliable and trusted brands in the industry.
The minimum order quantity is 1 and the price is negotiable. The
packaging details include export standard wooden cases.
Delivery time is 60 working days and payment terms are TT. The
supply ability is 10pcs/month, making it a reliable option for
businesses that need to fill a high volume of vials. The PERWIN
PW-HWGX220 is the perfect vial sealing machine and vial capping
machine for businesses that require precise and accurate vial
filling.
Support and Services:
The Vial Filling Line product technical support and services
include:
- Installation and commissioning
- Operator and maintenance training
- Validation support
- Remote technical assistance
- On-site technical support
- Spare parts and consumables
- Upgrades and retrofits
